Structural Steel and Plate Processing
3 ADM
Three Spindle Beam Drill Line
The First Thing That Comes to Mind When It Comes to Drilling
500 mm
8-50 mm
3x6
3000 rpm
Drilling
Marking
Milling
Tapping
Countersinking
Workspace
The 3 ADM distinguishes itself by its ability to seamlessly integrate with other AKYAPAK machines, enhancing operational flexibility and amplifying its functionality, allowing for a streamlined, highly efficient production process.
Capabilities
The 3 ADM transforms complex operations into efficient processes in the metal fabrication industry. The 3 ADM features a high level of multitasking capability with powerful 22 kW spindle motors, 500 mm sub-axis, and three drill spindles, each with a 6-station tool changer, enhancing production efficiency by at least 50%.
Best Beam Drilling Solutions
The 3 ADM beam drilling machine is a high-quality three-spindle, 10-axis CNC beam line designed to process materials up to 20 inches (500 mm) in length without repositioning. This allows for independent control of each spindle, significantly enhancing flexibility and efficiency in beam drilling. Unlike conventional beam lines, the 3 ADM beam drilling machine excels in performing multiple operations concurrently—including drilling, marking, tapping, countersinking and milling—on various sections of a beam. This is facilitated by the independent movement of each spindle along three axes, making it possible to execute different tasks simultaneously on separate parts of the workpiece.
Redefining Fabrication Efficiency Through Integrated Machine Solutions
THE FIRST THING THAT COMES TO MIND WHEN IT COMES TO BEAM DRILL LINES
Highlights
Carbide Drilling
The advanced drilling unit integrated into the 3 ADM with three high speed 22kW spindle motors offers an exceptional solution for rapid carbide drilling. The versatility of carbide drill bits is displayed by the broadest range of diameters available, catering to end-users who desire an extended tool lifespan across a variety of materials. The ability of the 3 ADM to meet this need not only boosts efficiency, but also promotes durability in various drilling situations.
Marking
The marking unit provides the possibility of marking material on 4 surfaces at the same time, with the results remaining clear even after painting or blasting processes.
ATC - Automatic Tool Changer
The 3 ADM comes with three automatic tool changers; one for each spindle, each containing six tool stations (3X6). The tool automatic tool changer allows for rapid, automatic tool changes, eliminating the need for human intervention and reducing the machine’s idle time.
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Bendsaw Integratıon
The 3 ADM features built-in band saw technology, enabling automated cutting of materials at various angles with great accuracy. It can perform cuts at specific lengths and make miter cuts ranging from -45° to +60° degrees.
Feeding Arm
The feeding arm is designed to accurately position profiles by using an advanced gear system with high accuracy. This enables more efficient processing with minimal material wastage compared to traditional roller systems.
Material Clamping
The 3 ADM is equipped with a sophisticated plate-fixing feature, utilizing dual adjustable hydraulic jaws for clamping. These jaws offer lateral adjustment capabilities to accommodate varying plate sizes, ensuring a secure fit at all 16 points.
Automatic Tool and Material Measurement
Material length, width and height are measured automatically by independent measurement systems provided on the machine. An operator sets the material type with dimensions in the program so that the software determines as to how many points the measurement of material height will be performed.
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Transfer Tables
Transfer tables are integrated into the infeed and outfeed systems to ensure that materials are carried to the conveyors to remove the processed material from the working area safely. This eliminates the need for crane operations and enhances the work-flow safety and continuity of production.
4th Side Layout Marking
Engraving us to bottom surfaces of a beam is possible with our tool, resulting in clear, long-lasting markings that can withstand paint or blasting treatments. This allows you to mark on all 4 sides of a beam.
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Software
The 3 ADM incorporates Siemens Sinumerik or Mitsubishi for CNC, depending on choice, and also Lantek Flex3d SteelWork for software, offering a comprehensive suite of technologies to optimize manufacturing operations. Lantek Flex3d SteelWork extends the functionality with its intuitive 3D design for profile drilling machines, supporting efficient programming and simulation of operations to minimize errors and improve productivity.
Highlights
Carbide Drilling
The advanced drilling unit integrated into the 3 ADM with three high speed 22kW spindle motors offers an exceptional solution for rapid carbide drilling. The versatility of carbide drill bits is displayed by the broadest range of diameters available, catering to end-users who desire an extended tool lifespan across a variety of materials. The ability of the 3 ADM to meet this need not only boosts efficiency, but also promotes durability in various drilling situations.
Marking
The marking unit provides the possibility of marking material on 4 surfaces at the same time, with the results remaining clear even after painting or blasting processes.
ATC - Automatic Tool Changer
The 3 ADM comes with three automatic tool changers; one for each spindle, each containing six tool stations (3X6). The tool automatic tool changer allows for rapid, automatic tool changes, eliminating the need for human intervention and reducing the machine’s idle time.
Bendsaw Integratıon
The 3 ADM features built-in band saw technology, enabling automated cutting of materials at various angles with great accuracy. It can perform cuts at specific lengths and make miter cuts ranging from -45° to +60° degrees.
Feeding Arm
The feeding arm is designed to accurately position profiles by using an advanced gear system with high accuracy. This enables more efficient processing with minimal material wastage compared to traditional roller systems.
Material Clamping
The 3 ADM is equipped with a sophisticated plate-fixing feature, utilizing dual adjustable hydraulic jaws for clamping. These jaws offer lateral adjustment capabilities to accommodate varying plate sizes, ensuring a secure fit at all 16 points.
Automatic Tool and Material Measurement
Material length, width and height are measured automatically by independent measurement systems provided on the machine. An operator sets the material type with dimensions in the program so that the software determines as to how many points the measurement of material height will be performed.
Transfer Tables
Transfer tables are integrated into the infeed and outfeed systems to ensure that materials are carried to the conveyors to remove the processed material from the working area safely. This eliminates the need for crane operations and enhances the work-flow safety and continuity of production.
4th Side Layout Marking
Engraving us to bottom surfaces of a beam is possible with our tool, resulting in clear, long-lasting markings that can withstand paint or blasting treatments. This allows you to mark on all 4 sides of a beam.
Software
The 3 ADM incorporates Siemens Sinumerik or Mitsubishi for CNC, depending on choice, and also Lantek Flex3d SteelWork for software, offering a comprehensive suite of technologies to optimize manufacturing operations. Lantek Flex3d SteelWork extends the functionality with its intuitive 3D design for profile drilling machines, supporting efficient programming and simulation of operations to minimize errors and improve productivity.
Drilling
involves creating cylindrical holes in a material using a rotating drill bit. This process is fundamental in assembling components, providing the necessary holes for bolts, screws, or other fasteners. Drilling can be performed with hand tools or sophisticated machines, but CNC machines like the 3 ADM beam drilling machine enhance precision and efficiency. They allow for accurate and repeatable hole placement, which is essential in mass production settings.
Marking
is used to identify specific locations on a workpiece for further processing or assembly. This step ensures that subsequent operations, such as drilling or cutting, occur in the right spots. Marking can be done manually or using automated systems integrated into CNC machines, providing precise guides for operators or machines during manufacturing.
Tapping
is the process of creating threads inside a drilled hole, enabling the insertion of screws or bolts. This operation is vital for parts that need to be fastened together securely. CNC machines with tapping capabilities can perform this task efficiently, reducing manual labor and ensuring consistent thread quality. The synchronization of spindle speed and feed rate is crucial during tapping to prevent tool breakage and achieve accurate threads.
Countersinking
involves creating a conical hole at the top of a drilled hole to allow a screw head to sit flush with or below the surface of the material. This process is essential for applications where a smooth surface is required, such as in aerospace or automotive parts. By using CNC machines, countersinking can be performed with precision, ensuring that fasteners fit correctly and the finished product maintains a clean appearance.
Milling
is a versatile machining process that removes material from a workpiece using rotary cutters. It can produce a variety of shapes, including slots, grooves, and complex three-dimensional contours. Milling is often employed in creating parts with intricate designs or when high precision is needed. The 3 ADM beam drilling machine’s capability to mill adds to its versatility, allowing it to perform a range of machining operations on a single piece without needing to reposition it.
Technical details
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