Welding Automation Solutions
Welding automation represents a very important technology in many industries, especially in industries focused on steel construction, aerospace, shipyard and automotive manufacturing.
It increases productivity by minimizing the need for manual intervention, ensures workplace safety, reduces the likelihood of human error, and increases cost savings through improved efficiency.
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Beam Welding Lines
These advanced systems meet the growing demand for customized structural dimensions in steel construction, shipyard and large-scale infrastructure projects. It allows the welding of beams without an increase in operating costs. It provides a critical solution for manufacturers and fabricators who want to produce custom sizes outside industry standards.
These lines, which have a fixed structure, fix H-Beams through hydraulic cylinders for welding and offer a flexible and efficient welding automation solution by adapting to various flange sizes, widths and thicknesses.
H-Beam Straıghtening Line
H-Beam Straıghtening Line are a special industrial solution designed to correct distortions in metal beams or welded structures. These distortions are typically caused by weld waste due to internal stresses that occur after the welding process. The system is particularly important in ensuring that beams such as H- and T-Beams regain their precise shape for structural integrity.
H-Beam Flange Straightening Lines are an essential component for straightening, bending or pre-stressing various welded structures and beams in the manufacturing and steel construction industry, ensuring that the final welded structures meet the required specifications and standards.
Column-Boom Systems
Column-Boom Systems offer superior versatility and efficiency compared to manual operations. These systems are designed to weld a wide range of workpieces, including metal tanks and steel constructions, enabling both circular and longitudinal welding to be carried out with exceptional precision. It can be fixed to the ground or mobilized on rails to meet the machinery and operational needs of any project. The system, which can be integrated with various auxiliary equipment such as rotators and positioners or work independently, provides optimum positioning and translation for every welding process. It can also be customized in size to meet the unique requirements of different projects.
Turning Rolls
Converters that work synchronously with column-boom systems can be preferred in both fixed and rail-mounted mobile configurations. These versatile machines are designed to facilitate the manufacturing and assembly processes of a wide variety of cylindrical workpieces, such as pressure vessels, tanks and cylinders of almost all sizes and types. It increases operational efficiency and productivity in both automatic and manual welding processes by offering self-adjusting diameter settings that adapt to workpieces of different sizes. This adaptability not only speeds up the manufacturing process, but also significantly reduces the reliance on cranes for material handling, making them a more efficient and ergonomic solution for workshops and production environments.
Beam Rotators
Beam rotators are advanced equipment designed to efficiently turn custom-made steel structures, including various beams such as H-Beam and NPU Beam. These machines offer the ability to rotate heavy beams at any desired angle, greatly simplifying welding, positioning and assembly operations. Providing precise control over the movement of steel beams, beam inverters significantly reduce the need for manual handling and dependence on cranes for positioning. This not only increases efficiency and accuracy in the construction of steel frames, but also increases occupational safety by minimizing the risks associated with manually maneuvering heavy loads. Beam turners are an essential tool in the manufacturing and steel construction industry, streamlining operations and ensuring high-quality results on steel construction projects.
Welding Positioners
Welding positioners are machines designed for rotating and angled positioning of work pieces, allowing welders to position parts in the optimal position for welding. These machines can work with materials of various weights and sizes because they can be adjusted according to the weight and center of gravity of the part being welded. Thanks to the table rotation speed control, welders can fine-tune the welding process at the desired speed and position. Built to withstand the demands of heavy-duty production environments, welding positioners provide a stable and reliable platform that enables welders to achieve high-quality welds with greater efficiency and ease.
